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Whiptips - sewing felt

Whiptips craft advice column for readers to ask questions or offer advice by leaving comments. Whiptips archive here. Questions to whiptips@gmail.com.

Jennifer writes in asking:

How do you sew felted wools (say from an old sweater) on a sewing machine? Is a special needle needed? Do I need to do something with the tension? All I ever end up with are broken needles.

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13 Comments on “Whiptips - sewing felt”

  1. rfg Says:

    I have not done it personally, but I understand you need to use an especially heavy duty needle (this is the advice of the nice ladies at Purl Patchwork, http://www.purlsoho.com), because otherwise your needle will effectively needle felt the felt.

  2. mariyarn Says:

    You need to use a denim machine needle, and sort of guide the needle down through the fabric when starting.

  3. Heidi Says:

    Actually, I’ve just been using a regular needle, and I’ve been sewing on some heavy felts. I must have a workhorse of a machine (Singer). I did have to have everything cleaned (regular maintenance) because of all the lint. I do adjust the stitch length to be a bit longer than if sewing on lighter material.

  4. emilydimovgottshall Says:

    I’ve sewn felted wool from sweaters and just have the needle from my standard sewing machine. I do fiddle a lot w/tensions, however. just my opinion, however.

  5. Guin Says:

    Hi,
    I’ve been sewing felted sweaters on my machine with no trouble. I have just my regular needle in, but I set my machine to a zig-zag stitch or I set it to a wider-than-usual straight stitch. My tension isn’t very…tense, so that might have something to do with it.

  6. medea Says:

    On the machine I would either sew the letters from an uncut piece of felt onto the fabric and then cut around the sewn edges, I would baste the letters to the surface before sewing them on with the machine or I would stick interfacing on the letter and fuse it onto the surface and then cut so the letters don“t bunch up and end up crooked.

  7. rooruu Says:

    I’d be sewing slowly, and with a longer stitch, and using a walking foot so the fabric travels evenly as you sew.

  8. Violetsrose Says:

    You should just be able to use a regular needle

    There is no way that a regular needle should needle felt - needle felting needles have little teeth along their edges to catch and pull the fibres - if your sewing machine needle has bits on it that are catching fibres then it needs changing pronto! - needles for sewing should be smooth

    If the felt you are using is really dense and tough then a leather needle might help - these have an almost knife-like edge to help punch a hole through the textile you are sewing.

    I would definitely use a longer stitch length than usual and go really slowly

  9. soph Says:

    i’ve always used a standard needle - a 14 if i have one - and usually ease up on the top tension. a walking foot would be ideal to cope with the thickness, but i can’t think of a reason why you’d be getting broken needles - the fabric is usually dense, but not particularly tough.

  10. AmyDe Says:

    lengthen your stitches

  11. Mimi K Says:

    I sew with felted sweaters a lot and I second everything VioletRose said. Regular needle, long stitches. I use straight stitches if the sweater is truly felted. If is looks like it might unravel at all, then I use zigzag. I have a tough machine (Bernina 930) so maybe I’m spoiled. Besides that- be careful not to pull on the fabric while you are sewing- that could break needles. And, actually, sometimes I do break needles… but not enough to worry about and they are not that expensive.

  12. rfg Says:

    Good grief, clearly I don’t know what I’m talking about when it comes to sewing felt - sorry for any confusion! I must have misunderstood what my friends at Purl were suggesting. Good luck!

  13. soozs Says:

    I use a regular needle and have sewn a looooot of felt on my ordinary machine. You may want to check the degree to which you are ‘felting’ the jumper. It is much harder to get through a really dense felt than a moderate one. I no longer bother to felt jumpers which started out life as very heavy jumpers, or to felt a jumper to the point of extreme density. I find with the very dense and thick felts the machine copes fine until you get to a junction with a few layers, then I have broken needles. Also, the finished item (mine are mostly toys) don’t turn as well when the felt is very dense, ie the seams don’t ‘open’ well. I now seek out fine jumpers for felting, or only moderately felt. If there is a lot of ’stretch’ still in the felt I also use a stretch stitch for sewing rather than straight. I’ve never had a problem with fraying, even on lightly felted items.

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